So now you know how to design and build your own Pi cases using free software and a diode or CO2 laser cutter. It looks like our Pi fits into our case perfectly. You can also add a 40mm fan to the lid and secure it using the included M3 screws and nuts. Next install the Pi into the case using some 6mm brass standoffs, M2.5 nuts and M2.5 button head screws. I usually use PVA wood glue and either clamp or tape the components together for an hour or two while the glue dries. With the components cut out, we can then glue them together. I cut these components out using a speed of 250mm/min and the laser power at 90%. I use LaserGRBL to control my diode laser machines as it’s easy to use and free. The 20W diode is much faster than the 5W and 10W diodes and the air assist keeps the cuts really clean. I’m going to cut these on the Atomstack X20 Pro, this is a fantastic machine for cutting plywood and MDF sheets.

With the case design completed, let’s get the case components cut out and see how it looks.

Laser Cut Pi Case Design Download Cutting The Case Components Out

Better than inkscape for laser cutting